{"id":8471,"date":"2022-05-31T20:57:52","date_gmt":"2022-05-31T20:57:52","guid":{"rendered":"https:\/\/bemore3d.com\/proyectos\/"},"modified":"2026-03-15T17:03:53","modified_gmt":"2026-03-15T17:03:53","slug":"3d-printer-that-prints-houses","status":"publish","type":"page","link":"https:\/\/bemore3d.com\/en\/3d-printer-that-prints-houses\/","title":{"rendered":"Projects"},"content":{"rendered":"

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Be More 3D Proyectos<\/h1>\n

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Our dedicated team<\/a><\/span> is full of talent, experience and passion for what we do.<\/h2>\n

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SLUDGE3D: transformando residuos en construcci\u00f3n sostenible mediante impresi\u00f3n 3D (2025)<\/h3>

Good news for the circular economy and sustainable construction!<\/p>\n

Following the completion of the SLUDGE3D<\/strong> project , we have successfully demonstrated the feasibility of valorizing ash from wastewater treatment plant sludge in the construction sector.
\nThis research has shown that it is possible to integrate this byproduct into the composition of cementitious materials, both in conventional concrete and in mixtures specifically designed for 3D printing in construction.<\/p>\n

Wastewater treatment plant sludge management is one of the most significant environmental challenges associated with the water cycle. Increasing regulatory restrictions on its agricultural reuse are leading to a situation where a substantial portion of this waste requires new valorization alternatives. In this context, SLUDGE3D proposes an innovative solution: transforming the ash resulting from sludge treatment into a valuable resource for the construction industry.<\/p>\n

What makes this material special?<\/strong><\/p>\n

The material developed during the project presents a number of advantages that make it a particularly promising alternative for the sector:<\/p>\n

Efficiency:<\/strong>
\nTests have demonstrated that the new cementitious material is technically, economically, and environmentally viable.<\/strong> The incorporation of wastewater treatment plant sludge ash allows for maintaining the mechanical performance and durability required in construction applications, while simultaneously optimizing resource use.<\/p>\n

Zero Waste:<\/strong>
\nThis proposal reduces the consumption of natural raw materials,<\/strong> especially aggregates, by replacing some of these materials with a byproduct that would otherwise require waste management. In this way, a material from wastewater treatment is given a second life.<\/p>\n

SLUDGE3D Industrial Symbiosis<\/strong>
\nrepresents a clear example of a circular economy applied to engineering,<\/strong> connecting two traditionally independent sectors: the water cycle and construction. Waste generated in one becomes raw material for the other, reducing environmental impacts and closing material cycles.<\/p>\n

Tangible results: from research to real prototype<\/strong><\/p>\n

One of the key objectives of the project was to demonstrate the viability of this technology in real-world applications. To this end, several full-scale demonstrators have been developed to validate both the material and the construction techniques used.<\/p>\n

On one hand, a series of urban furniture elements designed for future installation in the Tancat de Milia, near the Albufera of Valencia,<\/strong> have been manufactured using 3D printing . These elements demonstrate the technology’s ability to produce functional pieces adapted to the environment using materials with a lower environmental impact.<\/p>\n

On the other hand, the fabrication and structural validation of a 5.8-meter-long<\/strong> footbridge has been completed, developed using an innovative 3D-printed collaborative formwork system.<\/strong> In this construction solution, stamped concrete acts as permanent formwork, defining the geometry of the structural element. Subsequently, passive reinforcement is incorporated, and the structure is filled with cast-in-place concrete.<\/p>\n

One particularly relevant aspect is that both stamped concrete and fill concrete incorporate wastewater treatment plant sludge ash in their composition,<\/strong> demonstrating that this material can be integrated into different phases of the construction process.<\/p>\n

In addition, structural tests have been carried out on beams and supports<\/strong> manufactured with this same technology and material, confirming their adequate behavior in the face of the expected structural stresses.<\/p>\n

One more step towards building the future<\/strong><\/p>\n

The results obtained at SLUDGE3D represent a significant step towards more sustainable and efficient construction, aligned with the principles of the circular economy.<\/strong> The combination of new recycled materials with digital manufacturing technologies such as 3D printing opens up new opportunities to reduce the environmental impact of the construction sector.<\/p>\n

This project demonstrates that waste can be transformed into valuable resources when technological innovation, applied research, and cross-sector collaboration are combined.<\/strong><\/p>\n

Undoubtedly, SLUDGE3D represents a firm step towards a construction industry that is more respectful of our natural environment and better prepared to face the environmental challenges of the future.<\/p>\n

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Valorization of WWTP sludge in the construction sector (2023)<\/h3>

Duration: 2023-2025
\nOrganization: Ag\u00e8ncia Valenciana de la Innovaci\u00f3 (Valencian Innovation Agency)
\nProgram: Strategic projects in cooperation
\nLeader: GLOBAL OMNIUM MEDIOAMBIENTE, S.L. (GOMSL)
\nPartners: UNIVERSITY INSTITUTE OF CONCRETE SCIENCE AND TECHNOLOGY – UPV (ICITECH), 3DCONCRETE S.L. – BE MORE 3D (BM3D).
\nIn the field of wastewater treatment, the generation of sludge has been increasing progressively until reaching an annual production in the Valencian Community of about 400,000 tons. Sludge management can account for up to 50% of the operating costs of WWTPs, and most of it (\u224890%) is valorized as an organic amendment in agriculture. However, the entry into force of the modification of RD 1310\/1990 makes the use of sludge in agriculture more restrictive, which leads to the need for sustainable solutions, such as the one proposed in the AVI SLUDGE 3D project, which aims to valorize this waste in the construction sector.<\/p>\n

The main objective of SLUDGE3D is to develop a more sustainable concrete incorporating these sludges that cannot be used in agriculture, as a substitute for the raw materials traditionally used. This concrete will be developed with the premise of using additive construction technology (3D printing) providing the advantages of this technology that will enhance the quality and sustainability of the final product. During the development of the project, a technical and economical study of this waste valorization will be carried out in order to have data to evaluate the process and the final product on the scale of the project.<\/p><\/div><\/div><\/div>

<\/div>[vc_column_text]As a final and demonstrative result of the project, a pedestrian walkway will be built by 3D printing that will be installed in an environment linked to the Albufera Natural Park providing an environmental and social service.<\/p>\n

SLUDGE3D is a project co-financed by the Ag\u00e8ncia Valenciana de la Innovaci\u00f3 (AVI) and the European Union through the Operational Program of the European Regional Development Fund (ERDF) of the Comunitat Valenciana 2021-2027 (INNEST\/2023\/220).[\/vc_column_text]

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Demonstrating our capabilities for the South American continent.<\/h3>

As a result of an interesting synergy with OVO Group, a team of Chilean architects with extensive experience in seismic-resistant constructions, we held a technology, materials, and new construction systems exhibition for several investors and those interested in our ambitious technology. We built a full-scale rectangular module with a double wall line and various types of infill. Some walls incorporated a zigzag pattern created with cementitious material. Others were joined with corrugated steel reinforcements in a ‘Z’ shape and included openings of different sizes for doors and windows.<\/p>\n

At the corners, four hollow pillars were printed, which later served as structural joints between the foundation and the rest of the vertical elements. This construction was carried out with a new square-section nozzle that improves the final finish of the walls. As a finishing touch, two tests were carried out after creating the openings for the installations: one plastered with mortar and the other coated with gypsum; both with a smooth finish, ready to be painted directly.<\/p><\/div><\/div><\/div>

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Hello, Porto.: SMART Instalation (2022)<\/h3>

May 2022. We arrived in Portugal to install an extended version of our most compact model. With 6m long in the ‘Y’ axis, 3m high in the ‘Z’ axis and 3m in the ‘X’ axis, we created the SMART 3000.
\nIts destination: the University of Porto. More specifically, at the engineering faculty, within the construction institute, in its large development and testing laboratory for all types of materials and construction systems.
\nThere, there was a desire to learn and we did not want to disappoint: The same day the machine was installed, it was ready for use. Record time.
\nAs always, the installation was accompanied by comprehensive training for laboratory technicians, teachers and students, the latter of whom are interested in carrying out their final projects for their bachelor’s and master’s degrees with a device that is ideal for all their ambitions.<\/p><\/div><\/div><\/div>

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The first steps of our SMART 2500 model (2021)<\/h3>

It was CETIM, the Multisectorial Research Technological Center, located in Culleredo, Galicia, who made us debut in November 2021 with the installation of SMART 2500, our first industrial device designed specifically for universities, technology centers and prefabrication plants.
\nTheir goal: to develop the geopolymer-based building materials of the future.
\nOur goal: to help them achieve it together and with a technology that exceeds all their expectations.
\nIt was a pleasure to meet their facilities and the technicians who run them.<\/p><\/div><\/div><\/div>

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Cabinext 3D: the story of constant change (2021)<\/h3>

2020 was a year that changed the way we live.
\nThe Val\u00e8ncia City Council launched an initiative with the intention of adapting the city to the new social and economic context generated by the COVID19 and we decided to present our proposal CABINEXT 3D. A project that seeks to recreate the seclusion and security that you find in a cabin outside, even when the weather around is unstable.
\nWe made a catenary in 3D concrete to house inside a bench for 3 people. Initially, this piece was designed with two windows, one at the front and one at the back, in order to ensure airtightness against the COVID-19. It also included an air renewal and cleaning device so that any vulnerable person could rest or eat inside without a mask.
\nDuring the execution of this project, the use of the mask was no longer mandatory in outdoor spaces. Therefore, we decided to reconvert the piece into a functional work of art, with a single glass back as a backrest.
\nThe beauty of creating street furniture is that its function depends on the use that everyone wants to give it: shelter from the rain, find some privacy outdoors or shelter in the shade on sunny and hot days in the city of Valencia.
\nCABINEXT 3D also incorporates a solar panel on top that provides enough energy for the 4 USB chargers installed, the lighting circuit and a sensor that changes the color of the light according to its availability.
\nIts exterior is a sight to behold. It is decorated with a work of art by the renowned Valencian artist Rodolfo Navarro, from the town of Ll\u00edria. This artist is known for being the only one to perform the first and last artistic intervention on the Great Wall of China.<\/p>\n

First tests:
\nTo start the testing process, 2 tests were carried out using 3D printing at \u00bd scale of two different cab models, one with semi-circumference and the other with catenary design.<\/p><\/div><\/div><\/div>

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A new life for marble (2021)<\/h3>

In 2021 we started something important. A line of research together with the CTMARMOL Technology Center in Murcia to give a second life to the waste generated in marble quarries with the extraction and cutting of this material.
\nThe interesting thing comes here: This waste is largely composed of limestone. This gave us a clue to generate a new mix that could open a new path in 3D constructions, reducing the CO\u00b2 footprint.
\nWe found the solution by adding to the limestone other waste from factories in the region -plaster and fiberglass-, aggregates from standardized quarries and a type of cement with less clinker content.
\nAfter several tests, the result was an optimal mix for use in 3D constructions and with good anisotropic qualities. So optimal, that we have ahead of us the printing of a canteen in Murcia using this same material.<\/p><\/div><\/div><\/div>

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Always researching. Always developing. Always innovating (2021)<\/h3>

This is the only way we know how to work. Our way. That of continuous development, with different lines of R+D+i in materials, construction systems with and without reinforcement, etc.
\nWe constantly carry out tests in the laboratories of the Universitat Polit\u00e8cnica de Val\u00e8ncia. We subject our walls to compression, tensile and flexural-traction tests, with and without reinforcement, in order to compare the different results and continue improving.
\nBut we go beyond the walls. We also test with different types of lintels that can be placed in our constructions, with smooth lattice reinforcement, with corrugated reinforcement or with laminated profiles such as HEB or IPE.<\/p><\/div><\/div><\/div>

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Valencian Innovation Agency - 2021<\/h3>

We are excited to announce the successful closure of BE MORE3D’s 3DSOSTENIBLE project, a milestone in the evolution of construction.<\/p>\n

In collaboration with BECSA Simetr\u00eda Grupo, CLAM Desarrollo, Acteco, Productos y Servicios, AIDIMME Instituto Tec-nol\u00f3gico and the University of Cantabria, we have reached the end of this project funded by the Ag\u00e8ncia Valenciana de la Innovaci\u00f3 (AVI) and the European Union through the European Regional Development Fund (ERDF) Operational Program of the Valencian Community.<\/p>\n

Our mission was clear: to advance the industrialization of 3D printing in the construction sector. This involved the control and automation of the 3D printing machine to adapt it to environmental conditions and the development of new materials with a lower carbon footprint. This approach will also allow us to reuse waste in the 3D printing of construction elements, bringing additional value to our process.<\/p>\n

This past month, we have culminated printing tests of mortars that replace natural aggregate with recycled material, an important milestone in our journey to make 3D printing competitive with traditional construction techniques.<\/p>\n

We thank our talented team and collaborators for making this achievement possible – the future of construction is sustainable and closer than you think!<\/p><\/div><\/div><\/div>

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Cotton walls (2020)<\/h3>

We have fond memories of 2020. Although it is a stained year in history for the vast majority, for us it was a nice contact with an important Spanish brand recognized worldwide.
\nWe developed a new GCODE generation system with which we could extrude walls with different textures. In this way, we were able to give the wall a woven appearance like cotton. We use an XPS rectangular formwork, to achieve openings in the walls. A thickness of 16cm for a spectacular finish.
\nAnother summit reached: to realize a great number of different textures in the prints. And all thanks to the extrusion system of the new BEM PRO and its wide variety of configurations.
\nThis year, we also had the opportunity to develop a project for the company Booking. It consisted of installing a luxury suite on a truck so that it could be itinerant. The challenge was a challenge: a peculiar design, tight sizes, having to adapt to the transport and its functionality…
\nIn the end, this project did not come to light but it was a very enriching experience.<\/p><\/div><\/div><\/div>

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A home for our BEM PRO (2020)<\/h3>

Cualquier ocasi\u00f3n es buena para poner a prueba nuestras m\u00e1quinas.
\nEsta vez, quisimos estrenar nuestro nuevo modelo BEM PRO y medir su potencial fabricando una vivienda de aproximadamente 3m de altura, con diferentes formas de muros y con instalaci\u00f3n de puertas y ventanas con armaduras cada 40cm y una armadura para los dinteles in situ a base de redondos de 12mm.
\nGrabamos todo el proceso de construcci\u00f3n y del sistema de elevaci\u00f3n autom\u00e1tico del Any occasion is a good opportunity to test our machines.
\nThis time, we wanted to test our new BEM PRO model and measure its potential by building a house of approximately 3m in height, with different wall shapes and with the installation of doors and windows with reinforcement every 40cm and a reinforcement for the lintels in situ based on 12mm round bars.
\nWe recorded the entire construction process and the automatic lifting system of the device on video so that it can serve as a guide for those who choose to rent our machine to work.
\nThe video can be found at the following link and includes explanations about the preparation of the holes for electrical and sanitary installations and the whole procedure:<\/p>\r\n\t\tCLIC HERE!<\/span>\r\n\t\t\t\t\t\t\t<\/a><\/div><\/div><\/div>

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Crossing borders at the Solar Decathlon (2019)<\/h3>

It started in October 2019. Something we didn’t imagine was going to happen to us so soon: crossing borders.
\nBE MORE 3D attended one of the most important architecture events, the African edition of the Solar Decathlon. We were invited to demonstrate our 3D technology.
\nWith our BEM 1 machine model we realized a futuristic housing model, at the level of originality of the other 20 houses that participated in the event.
\nFor the first time, we had to face the challenge of building at a temperature of more than 40\u00baC and, despite some setbacks, it was a complete success. In addition, we participated in the Pitches contest of the event and won 1st prize!
\nOf course, this was a totally enriching experience, which opened the doors to continue collaborating with other companies of the event and with the Solar Decathlon in its next editions.<\/p><\/div><\/div><\/div>

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The Mundo Villas Fair (2019)<\/h3>

We have always believed in the potential of our additive manufacturing technology in single-family homes. Responding to our eagerness to bring it to the world, we attended the World Villas Fair in 2019.
\nAmong barbecues, bonsais and the most diverse planters, a large 3D printer stood out, making a simple model of a house of approximately 15m\u00b2.
\nOur presence in this fair, together with the demonstration we made in it, immediately placed us within the high-end housing as a fast option in the execution, unique and fully customized, thanks to work without formwork. In addition, this allowed us to establish a strong link with several interested companies in the sector.<\/p><\/div><\/div><\/div>

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We conquered the mecca of entrepreneurship (2018)<\/h3>

We do not believe in luck. Undoubtedly, being selected in 2018 in the Explorer – ‘J\u00f3venes con talento’ program, organized by Banco Santander and led by the IDEAS Institute of the Universitat Polit\u00e8cnica de Val\u00e8ncia, might seem to be the result of luck but perhaps our effort and dedication had a lot to do with it.
\n3 months of incubation with numerous entrepreneurial projects from the city of Valencia and a final contest with 3 prizes. BE MORE 3D was the winner of 2 of them:
\n– 1st prize for the Best Innovative Project of the Explorer program of Banco Santander (2018).
\n– Disruptive Technology Explorer Awards, awarded by the Universitat Polit\u00e8cnica de Val\u00e8ncia and CISE, Santander Entrepreneurship International Center (2018).
\nReceiving these awards meant being able to also enjoy a trip to Silicon Valley with the other 55 winners from the rest of Spain. An enriching experience together with the best Startups in the Spanish territory, visiting large companies such as Google, Facebook and Apple and listening to the stories of several workers of the most innovative projects of these. In addition, we were the first to be part of the ecosystem of projects of the IDEAS Institute of the Universitat Polit\u00e8cnica de Val\u00e8ncia and today, we continue to collaborate together.<\/p><\/div><\/div><\/div>

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On the other side of the classroom: IDARQ \/ Etsatopia Open Day (2018)<\/h3>

We have always enjoyed being part of the Universitat Polit\u00e9cnica de Val\u00e8ncia, this time we gave an introductory workshop on 3D construction together with IDARq, a firm of architects graduated from this university specialized in innovative techniques.
\nThe workshop consisted of an initial training on 3D technology, parametric design and a field test with the machine for Exatopia, a working group of the architecture school of this university. The students learned the possibilities of this new methodology and designed a bench for street furniture. All of them were amazed with the possibilities provided by the parameterization since it gave them the possibility of creating a 2m to a 10m bench and the system was in charge of redrawing it.
\nThe winning model was printed in real size together with the first 3D house.<\/p><\/div><\/div><\/div>

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Spain's first 3D printed home: Acciona I'mnovation (2018)<\/h3>

September 2017.
\nWe were selected as one of the 8 best projects, among more than 100 participants, to be part of the Acciona I’mnovation incubation program.
\nThe challenge was complex: Develop and manufacture a life-size 3D home printer and print the first 3D home in Spain.
\nIt was not easy at all, we were beset by endless problems. But… we did it! And in only 3 months. Practically 90 days to build the machine because it only took us 12 hours to print this 24m\u00b2 house. Something that, today, we can do in 4 hours.
\nAs always, the Universitat Polit\u00e8cnica de Val\u00e8ncia was by our side and gave us the space in their facilities to develop this project, where the house is still preserved to serve as a pilot house and the results can be observed on a real finished house.<\/p><\/div><\/div><\/div>

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First tests with 3D printing material for housing (2016\/2017)<\/h3>

2016 marked a before and after. And not only for us.
\nWe managed (finally!) to officially present our first prototype 3D housing printer during the EUBIM 2016 International Congress. A prototype that we shaped in the garage of our house and fully functional, using a primitive extrusion material.
\nAlways with the support of our family and friends and the Universitat Polit\u00e8cnica de Val\u00e8ncia, who provided us with the necessary infrastructure and experience to carry out our business idea and who reached out to us to jointly develop the extrusion material. And, especially, thanks to Jos\u00e9 Ram\u00f3n Albiol for always believing in our project.<\/p><\/div><\/div><\/div>

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\"Maquinaria<\/div><\/div>\t<\/div>\r\n\t<\/div>\r\n<\/div>\r\n[\/vc_column][vc_column width=”1\/6″][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"

[vc_row height_ratio=”70″ padding_top_multiplier=”” padding_bottom_multiplier=”” rc_heading_color=”white” rc_bg_type=”image” rc_bg_image=”7751″ rc_bg_color_overlay=”black” rc_bg_opacity_overlay=”60″ tablet_sm_height_ratio=”0″ mobile_height_ratio=”0″ scroll_header_skin=”light” rc_bg_color=”#000000″ rc_font_color=”#ffffff”][vc_column width=”1\/6″ tablet_sm_width=”hide” mobile_width=”hide”][\/vc_column][vc_column width=”5\/6″ vertical_content_position=”middle” tablet_sm_width=”1″ grve_css=”{“desktop“:{“padding-top“:“5%“,“class“:“grve-wpb-1654030942417“},“tablet_portrait“:{“padding-top“:“90“}}”][vc_row_inner][vc_column_inner][vc_column_text] Be More 3D Proyectos [\/vc_column_text][\/vc_column_inner][vc_column_inner mobile_width=”hide”][\/vc_column_inner][vc_column_inner width=”2\/3″][vc_column_text text_style=”leader-text” animation=”fade-in-down”] Our dedicated team is full of talent, experience and passion for what we do. [\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/3″][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/6″][\/vc_column][vc_column width=”2\/3″][\/vc_column][vc_column width=”1\/6″][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]As a final and demonstrative result of […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-8471","page","type-page","status-publish","hentry","grve-entry-item"],"yoast_head":"\nProjects | Bemore3D<\/title>\n<meta name=\"description\" content=\"Expertos en impresi\u00f3n 3D para construcci\u00f3n: venta, alquiler y soluciones innovadoras para edificaci\u00f3n r\u00e1pida y eficiente.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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